In the year 1962, Resistance Welding Controllers still had
big dial knobs for dialing SQUEEZE TIME, HEAT TIME, HEAT PERCENT and other
functions with analog timing controls. The digital world was in its infancy
and microprocessors were not invented yet.
In that year, a young electrical engineer by the name of
Ricky Martin got a job with Alloy Spot Welders in Santa Monica, California.
Alloy Spot Welders was a company with many three phase and single phase
welding machines doing subcontract work for the aerospace industry and other
industrial fields. One of the company owners, Nelson Ittner, had an idea. He
thought that if radios with tubes can be manufactured as transistor radios,
why not apply the same principle to spot welding controls.
Ricky Martin, with no prior familiarity with spot welders,
was hired by Nelson Ittner to try to create such a product. Ricky Martin
then invented and patented the very basic principles of DIGITAL HEAT
CONTROL. These basic principles are in use today by all digital phase
control manufacturers in the world. The Alloy control, well known in the
aerospace industry in the 60's and 70's, was the first three-phase control
that Ricky Martin reduced from the size of a refrigerator to the size of two
large Webster's dictionaries laid side by side.
In 1977, well into the age of microprocessors and
semi-sophisticated digital technology by today's standards, Ricky Martin
created Interlock Industries, Inc. (now known as Intertron Industries, Inc.)
The company produced the first multiplexed front panel multiple weld
schedule controller known in the aerospace industry. The model 301 WELD
CONTROLLER, with 50 weld schedules stored in its memory and battery backup,
was the first such controller introduced in the industry. Our design goals
were simplicity of operation, high reliability, and ease of maintenance.
The single phase controllers were then developed starting
with the model 101 in the 80's through the model 108 today. With optional
features such as AVC, CONSTANT PROFILE CURRENT, ELECTRONIC PRESSURE
REGULATION, and MOTOR SPEED CONTROL, these controllers are being used in
spot welders, butt welders, seam welders and mesh welders all over the
world.
Our manufacturing is done by very sophisticated soldering
machinery with triple level optical inspection. Our statistical field infant
mortality and reject rate for the past 18 years has been less than one half
of one percent. We service all our products no matter how old, and never
recommend that our customers scrap their controls and buy new ones due to
obsolescence with time. We respond to our customers' needs, whether in
repair or new products, within 24 to 48 hours most of the time.
We sell our products exclusively through two types of
distributors:
- Manufacturers of resistance welding machines.
- Distributors with experience in installation
and field service of resistance welding controllers.
The products we sell are always new and we do not deal in
secondhand merchandise.
See in the following pages various single and three phase
welding machines under total control by Intertron Welding Controllers. Some
welding machines, such as mesh welders, are totally controlled by our Model
1000 Welding Controller. That includes mechanical action as well as motion,
without the use of PLC's or other indirect programming devices. An RS232
communication port allows uploading and downloading of weld schedules to a
PC as well as transmitting a weld execution command. A list of distributors
by state is provided to ease the choice of local or near local service, if
so required.